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Telemecanique ZCKE05 limit-switch product analysis

Product Overview

Telemecanique ZCKE05 Switch Body: A Core Component in Modular Limit Switch Systems

The ZCKE05 from Telemecanique Sensors is a modular switch body unit, part of the widely adopted XCKJ/ZCKJ series. Built for durability, adaptability, and high electrical performance, this unit is widely used in industrial automation systems, heavy-duty machinery, and transportation equipment requiring accurate and safe position detection.

– Model: ZCKE05
– Type: Switch body (modular limit switch)
– Series: ZCKJ / XCKJ
– Housing: Reinforced metal casing
– Electrical Configuration: 1 NC + 1 NO snap-action contacts
– Connection: Screw terminals
– Certifications: IEC 60947-5-1, UL, CSA, CE
– Compatibility: Works with ZCKD actuators, ZCKY brackets, and more

Product Features

Modular Flexibility

ZCKE05 allows easy combination with various actuator types (roller plungers, levers, rods). This modularity simplifies maintenance, spare part management, and device upgrades without replacing the whole unit.

Snap-Action Contact Mechanism

Equipped with quick-break contacts that ensure fast, reliable switching even under high-frequency operation, reducing contact wear and improving long-term performance.

Industrial-Grade Durability

Rugged metal housing ensures excellent resistance to shock, vibration, and corrosion, making it suitable for harsh industrial environments like factories, workshops, and outdoor systems.

Easy Wiring and Global Compliance

Screw terminals allow for secure and flexible wiring. ZCKE05 meets multiple international standards and is ideal for export machinery and multinational automation systems.

Applications

Conveyor Line End Detection

Mounted at the end of automated conveyors, ZCKE05—combined with lever actuators—detects boxes or pallets at stopping points, sending quick-stop signals or activating diverters to avoid overflow or collision.

Travel Limit Protection in Lifting Equipment

Used in industrial lifts or hoists, it detects top or bottom mechanical limits via roller actuator engagement, cutting off power instantly to prevent over-travel and ensure operator safety.

Robotic Arm Boundary Control

Integrated into robotic work cells, ZCKE05 defines the motion limits of arms and tools. Upon contact, the actuator triggers immediate stop or alarm signals—ideal for high-precision automation tasks.

AGV Track Alignment and Docking Feedback

Installed at AGV stop points or rack ends in smart warehouses, it confirms accurate positioning before load handovers. This improves accuracy and prevents misalignment or logistic errors.

Packaging Machine Reset Detection

In beverage or food packaging lines, it detects the return position of mechanical arms before starting a new cycle. The robust housing withstands wet, washdown environments common in F&B production.

 

ZCKE05 delivers precise, high-speed electrical switching within a compact, durable body. Its flexibility, ease of integration, and mechanical resilience make it an excellent choice for new installations and spare part replacements across industries.

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